eww-2023-logo-HORI

Conference Agenda

E-Waste & WEEE Recycling

2 DAY CONFERENCE: Wednesday 26-27 June 2024

DAY 1

08:00 am - 09:00 am

Morning Delegate Coffee & Networking

09:00 am – 10:40 am

Opening Keynote Presentations

09:05 am – 09:30 am

Critical Raw Materials in E-waste and Recovery – Findings From the Global E-waste Monitor and Recent Projects

The world is experiencing significant electronification, including a digital transformation, with technologies profoundly changing the way we live, work, learn, socialize, and do business. Many people own and use multiple electronic devices, and the increasing interconnectivity of urban and remote areas has led to a rise in the number of devices and objects linked to the internet. This growth has seen a concomitant surge in the amount of EEE and e-waste. At the same time, the global e-waste collection and recycling rate is not keeping pace with this growth, and at the same time resources are becoming increasingly scarce and most critical raw materials are hardly reclaimed. What can we do about this?

10:40 am – 11:10 am

Coffee Break

11:10 am – 13:05 pm

Transparency and Takeback initiatives

11:10 am – 11:35 am

The challenges and solutions of WEEE Take Back in B2C Market

1 – Introduction about WEEE Take Back challenges.

2 – Brief review about current regulation in European Level and examples of National regulations regarding take back obligations.

3 – Presents the challenges of this market and potential future based on e-commerce growth.

4 – Share the current solutions applied by Landbell Group to tackle the challenges.

5 – Discuss future steps of take back regarding reuse and refurbishment.

11:35 am – 12:00 pm

The importance of transparent waste management reporting

12:05 pm – 12:30 pm

Presentation title

13:05 pm – 14:05 pm

Lunch Break

14:05 pm – 17:15 pm

Ewaste Management Projects

14:05 pm – 14:30 pm

Advancing Global E-Waste Recycling: Overcoming Regional Challenges to Establish Efficient, Green, and Clean Solutions

SMS group has been a pioneer in e-waste recycling and has become a leading supplier of e-waste recycling technology. Our presentation addresses regional challenges, highlighting the need for tailored solutions to establish efficient, green, and clean recycling practices. We’ll provide insights into supply chain challenges, environmental, and health risks, particularly in and with the informal sector. We’ll propose strategies for establishing efficient recycling solutions tailored to each geographic region’s specific needs. We will also emphasize the urgency for innovative technologies and best practices to ensure sustainable recycling.

14:30 pm – 15:00 pm

Critical Raw Materials in e-waste: developing innovative recycling value chains

We introduce Erion’s pioneering role in advancing the recycling value chains for critical raw materials (CRMs). As Italy’s foremost Extended Producer Responsibility (EPR) system, Erion is at the forefront of projects that seek to refine recycling processes, particularly focusing on Printed Circuit Boards (PCBs) and permanent magnets. Our initiative underscores the significance of CRMs in sectors pivotal to the renewable energy and digital transitions, aligning with European Union goals for self-sufficiency in CRM mining, processing, and recycling to diminish dependency on external sources. ERION leads efforts in projects like NEW-RE, RENEW, INSPIREE and HARMONY, aiming to pioneer advanced recycling technologies that enhance the efficiency of waste collection and treatment, specifically targeting the sustainable recovery of CRMs from e-waste. A key aspect of our work is addressing the challenges in recycling PCBs, which is currently a high energy-consuming process with limited efficiency in separating CRMs from the epoxy. Moreover, our presentation highlights also the importance of recovering rare earth elements and neodymium from permanent magnets, critical for their use in various technological applications. This comprehensive approach not only seeks to improve environmental impacts but also to innovate in the extraction and recycling methodologies of CRMs.

15:50 pm – 16:15 pm

Coffee Break

16:15 pm – 17:15 pm

Panel Discussion: Enhancing small e-waste collection – motivation and incentives in practice

MODERATOR

PANELLISTS

According to the European Commission, the collection rate of small electronic devices across the EU remains low. For example, the collection rate of mobile phones is reported to be under 5% and an estimated stock of 700 million unused and waste mobile phones are stored in households across the EU. This session will focus on the policy panorama around small e-waste collection and demonstrate on concrete examples how the recommended incentives and other motivational strategies can be put in practice to enhance the collection of small electronics based on the pilots run by the ECOSWEEE and DiCE projects.

17:30 pm

Drinks reception

E-Waste & WEEE Recycling

Thursday 27 June 2024

DAY 2

09:00 am – 12:20 pm

Circularity of the Energy Transition

09:00 am – 09:05 am

Opening Remarks

09:30 am – 10:10 am

Panel Discussion: Impact of the energy transition: Assessing Demands and E-Waste Generation

MODERATOR

PANELLISTS

10:10 am – 10:35 pm

Coffee Break

10:35 am – 10:55 am

presentation title

10:55 am – 11:55 am

Presentation title

11:15 am – 11:35 am

Presentation title

10:35 am – 11:45 am

Presentation title

12:25 pm – 13:25 pm

Lunch Break

13:25 pm – 14:05 pm

Tackling WEEE Plastics

12:45 pm – 13:55 pm

Lunch Break

13:55 pm – 15:10 pm

Technological Landscape

13:55 pm – 14:35 pm

Panel Discussion: How technology is changing e-waste recycling

MODERATOR

PANELLISTS

14:35 pm – 15:00 pm

Selective treatment of VHC-fridges

The share of halogen-free refrigerants and blowing agents is increasing in the disposal of cooling devices. Analytical detection of blowing agents in polyurethane foam is our solution. URT Umwelt- und Recyclingtechnik GmbH has been working on concepts for reducing operating costs for years. Core technology is the unequivocal selection between halogen-free and halogen-containing insulation foams. This is the basis for a later selective treatment of the refrigerators. For this purpose, openings are made on the corpus and on each door of the respective end-of-life refrigerator by robots, and gas samples are taken, which are subsequently analysed automatically.

15:00 pm

Closing Remarks

Opening Keynote Presentations

In a series of keynote presentations, our expert speakers will aim to uncover the challenges and opportunities of global e-waste management as highlighted by findings from the Global E-waste Monitor. This session will explore emerging consumer behaviour trends in electronics disposal and delve into environmental social governance requirements for recycling companies. Learn practical strategies to boost e-waste recycling efforts, bridging the gap from consumer to recycler with real-world examples.

CURRENT SPEAKERS INCLUDE:

Transparency and Takeback Initiatives

This session on transparency and takeback Initiatives will begin by examining the challenges and solutions of WEEE Take Back in the B2C market, including current regulations and future trends. Our speakers will demonstrate the importance of transparent waste management reporting and its role in facilitating traceable and comparable e-waste processing, delve into the evolving landscape of vape recycling addressing collection costs, safety concerns, the need for traceability to promote a sustainable approach, and examine insights into EPR and Takeback Schemes for E-Waste Management.

CURRENT SPEAKERS INCLUDE:

Ewaste Management projects

This session will spotlight innovative e-waste management projects that drive sustainability in CRM and e-waste recovery through international collaboration or the scaling of novel technologies. Topics will include challenges in recovering rare earth elements from permanent magnets, recycling PCBs, e-waste management in the global south and enhancing small e-waste collection

CURRENT SPEAKERS INCLUDE:

Circularity of the Energy Transition

The session will explore the impact of the energy transition, assessing the demand for green technology and renewables, as well as the potential amount of e-waste generated. Subsequently, our speakers will highlight various aspects of photovoltaic waste management and recycling, examining regulatory perspectives, current practices, and the implications of eco-design policies.

CURRENT SPEAKERS INCLUDE:

Tackling WEEE Plastics

This session will take a comprehensive approach to tackling WEEE plastics from product design to recycling phases. The discussion will explore integrating waste recovery into product development, addressing challenges like brominated flame retardants, and navigating recycling challenges. Speakers will analyse technological solutions and legislative frameworks aimed at addressing these issues.

CURRENT SPEAKERS INCLUDE:

Technological Landscape

This session will delve deep into the impact of technological advancements on the e-waste recycling sector, paving the way for its future evolution. Discussions will analyse cutting-edge technologies like digitalization, AI, and advancements in analytical detection, while also exploring the role of robotics in enhancing recycling processes through it’s capabilities in capturing hazardous components.

CURRENT SPEAKERS INCLUDE:

Circular Electronics

2 DAY CONFERENCE: Wednesday 26-27 June 2024

In partnership with:

DAY 1

Morning Networking Coffee

For Delegates and Speakers

Opening Keynote Presentations

This session will introduce the overarching themes of the track focused on whole lifecycle thinking. From design to recycling and all the use, repair, and reuse in-between, this track will explore the interrelated decisions and activities throughout and will explore all the challenges to realize a circular economy for electronics including sustainable design, authenticity of parts, data privacy and sanitization, repair, reuse, and materials recovery.

CURRENT SPEAKERS INCLUDE:

Use Phase

This session is centred on the utilisation phase of electronics with speakers offering insights into several key topics. These include sustainability certification for IT products, product durability, managing electronics returns, demonstrations of sustainable products from OEMs, and the role of product passports in the electronics lifecycle, as showcased by CIRPASS.

CURRENT SPEAKERS INCLUDE:

Drinks Reception & Networking

Located in the main Expo hall

DAY 2

Reuse Phase

A session that explores enabling a sustainable electronics lifecycle during the reuse phase. Expert speakers will tackle topics such as repair challenges and strategies, design principles for reparability, ensuring authenticity of parts, optimising repair channels, showcasing repair demos, navigating reuse markets, addressing ITAD challenges, and safeguarding data privacy throughout the reuse process. 

CURRENT SPEAKERS INCLUDE:

Recycling Phase

This session will shed light on key topics including circular initiatives driving sustainability, ESG reporting standards for electronics and design strategies for enhancing recyclability. Our speakers will explore the journey towards realising a circular economy for electronics by connecting the world of waste recovery with the world of product development.

CURRENT SPEAKERS INCLUDE:

08:00 am – 09:00 am

Morning Delegate Coffee & Networking

09:00 am – 09:25 am

Opening Keynote Presentations

09:00 am – 09:05 am

Opening remarks

09:05 am – 09:25 am

Whole Lifecycle Thinking

09:25 am – 12:30 pm

Use Phase

09:25 am – 09:45 am

Human Mobile Devices challenge the norms in the tech industry

Launched to acclaim at MWC2024, Human Mobile Devices (HMD for short), looks to change the tech industry, leading the way in solving real world problems amongst mobile device users worldwide. We started off making Nokia phones for years, and now we’ll kick it up to high gear with things like making self repairable phones cool, attractive and accessible for even the most aspirational mainstream users.

09:45 am – 10:05 am

Recognizing More Sustainable Products

10:05 am – 10:25 am

Repairability (Parts, Instructions, Tools, Design)

10:25 am – 10:50 am

Coffee Break

10:50 am – 11:30 am

Panel Discussion: Maximizing the life of electronics

MODERATOR

PANELLISTS

11:30 am – 12:10 pm

Panel Discussion: State of Play and Future Developments of the Digital Product Passport

MODERATOR

PANELLISTS

How Sustainability & Digitization Are Shaping The Future Of Product Identification, Standardization & Disclosure In A Circular Economy

12:10 pm – 12:30 pm

Challenges in Sustainable Returns

12:30 pm – 14:00 pm

Lunch Break

14:00 pm – 17:30 pm

Reuse Phase

14:20 pm – 14:40 pm

IT Resale Market in Europe

14:40 pm – 15:00 pm

Data Center Equipment Reuse Potential

15:30 pm – 15:55 pm

Coffee Break

15:55 pm – 16:30 pm

Panel Discussion: Evolution of Repair Options

MODERATOR

PANELLISTS

16:30 pm – 17:30 pm

Tear Down with iFixit

17:30 pm

drinks Reception

Circular Electronics

Thursday 27 June 2024

In partnership with:

DAY 2

Battery Recycling

2 DAY CONFERENCE: Wednesday 26-27 June 2024

DAY 1

08:00 am – 09:00 am

Morning Delegate Coffee & Networking

09:00 am – 10:50 am

Opening Keynote Presentations

09:05 am – 09:50 am

Panel Discussion: Cross industry perspectives for enabling battery circular economy

MODERATOR

PANELLISTS

10:10 am – 10:50 am

Panel Discussion: Legislative impact on Battery Recycling, challenges, impacts and recommendations

MODERATOR

PANELLISTS

10:50 am – 11:15 am

Coffee Break

11:15 am – 12:35 pm

Market Outlooks

11:15 am – 11:35 am

Global Dynamics of Critical Metal Trading for Lithium-Ion Battery Production

In response to the escalating demand for lithium-ion batteries (LIBs) driven by the rise of electric vehicles and renewable energy, this presentation dissects the intricacies of trading primary and secondary critical metals. Focusing on primary metals such as lithium, cobalt, nickel, manganese, and graphite, we analyze the international trade routes, policies, and strategic alliances that influence these key commodities. With a special focus on the evolving secondary market, the presentation addresses the challenges posed by limited data availability for trading spent LIBs, black mass, and their downstream recycled products. It highlights the shortcomings of existing regulations and underscores the urgent need for regulatory revisions. This presentation serves as a compelling call to action for stakeholders and policymakers to proactively implement updated regulations to ensure a well-defined framework for trading secondary commodities.

11:35 am – 11:55 am

EU Battery Recycling Market Outlook

– EU battery recycling market size forecast 2040

– Demand & availability for secondary materials to meet EU target

– Material value of EoL batteries & pricing mechanisms

– Battery recycling value chain structure and dynamics

– Key success factors and strategic implications for stakeholders along the value chain

12:35 pm – 13:35 pm

Lunch Break

13:35 pm – 15:15 pm

Industry Perspectives

13:35 pm – 13:55 pm

Empowering sustainability: navigating challenges in battery recycling for a circular European future

The future is characterized by electrification and a commitment to circular practices. In light of this, there is a critical requirement for high yield and efficient closed-loop recycling processes to significantly reduce the unavoidable footprint associated with the decarbonization of the transportation sector. Emphasizing the importance of recycling, this presents an opportunity to shift more of the battery ecosystem to Europe, although it does pose certain challenges. We’ll delve into these complexities and explore potential solutions.

14:15 pm – 14:35 pm

How do we unlock a truly circular battery industry?

The European value chain for recycling EV-batteries is in its nascent phase. The European EV fleet is set for unprecedented growth, if we’re to reach the target of 40 million by 2030 – a massive increase from the todays 8+ million EVs on European roads. One of the key challenges to enable and create a truly circular battery value chain remains. For this, we need powerful and innovative partnerships across the value chain. With a position within aluminum recycling, battery recycling, lithium and graphite, Hydro is taking an active role in creating a more sustainable battery industry. Through Hydro’s competence and position, the company is actively fostering collaboration between its assets to ensure viable and sustainable business practices between the segments. By utilizing longstanding relationships with OEMs, Hydro Batteries can further explore new and innovative collaborations across the value chain, such as the recent partnership with Porsche. One of Hydro’s JVs, Hydrovolt, shared 50/50 with Northvolt, is considered one of the largest battery recyclers in Europe. As an early mover, they’ve faced the many technical hurdles of effective battery recycling, but moreover, experienced how difficult it is to build a position in a value chain without defined processes or infrastructure to facilitate collection of end-of-life EV batteries. Together, Hydro Batteries and Hydrovolt will take an industry wide perspective of how the power of collaboration to tackle shared challenges, can contribute to a more circular and transparent future for the battery industry – and empower the future of green mobility.

14:35 pm – 14:55 pm

Powering sustainability: navigating the challenges of lithium battery metal recycling in Europe

The European Green Deal, the rapid growth of the electric vehicle market and increasing demand for energy storage solutions are making the need for efficient and sustainable battery and strategic metals recycling more critical than ever. To ensure a resilient and sustainable future for the industry and the environment, it is urgent to break free from dependency on primary raw materials and secure access to secondary recycled metals for the green transition. This presentation will begin with a comprehensive analysis of the current market trends, highlighting the growing demand for batteries and strategic metals, and the opportunities and challenges presented by the shift towards a circular economy. We will then provide an overview of the challenges faced by the battery recycling industry in Europe, focusing on technical, technological, regulatory, and competitive aspects. This context will underscore the urgency of addressing these challenges to ensure a sustainable and resilient future for the industry, as well as environmental sustainability.

14:55 pm – 15:15 pm

“Outside in” – the Siemens perspective on the battery recycling landscape

The battery recycling industry is quite young and in a rapid development. That development happens round the world at the same time in parallel and at a very high speed. Due to its attractiveness, a high growth future market with huge potential, it is attracting for a various group of stakeholders like from global chemical conglomerates to waste disposal & recycling specialists, to automotive companies, battery manufacturers, technology start-ups, OEMs, … Everybody brings a unique set of strengths and requirements to the very heterogeneous industry environment. As a global player, Siemens shares its outside unique perspective on the battery recycling landscape.

15:15 pm – 15:45 pm

Coffee Break

15:45 pm – 16:25 pm

Second Life

14:45 pm – 16:25 pm

Panel Discussion: The role of 2nd Life in the Batteries’ Lifecycle

MODERATOR

PANELLISTS

This discussion will examine the advantages and challenges associated with a second life phase in the lifecycle of batteries. The speakers will discuss whether the postponement of recycling is justified, and identifying optimal scenarios for second life applications.

16:25 pm – 17:30 pm

Research and Innovation

16:25 pm – 16:45 pm

Circular battery design features: Technologies to harvest the potential of direct recycling

In principle, spent batteries represent a valuable secondary material source that provides access to strategic and critical raw materials. However, there is still a need to develop efficient, sustainable, and low-energy recycling processes that allow easy access to this material source. To date, the main recycling processes for batteries are pyro- and hydrometallurgy as well as the so-called direct recycling. The latter approach has the decisive advantage that the materials are not “downcycling” into precursors, but will be conserved in their original structure which in principle allows the direct re-use in the fabrication of new batteries. While pyro- and hydrometallurgy processes have already been industrialized by various companies, the technology readiness level of direct recycling is rather low and remains a challenge to be overcome. We address this topic in the idea of design for recycling as part of the concept design for circularity. This research on direct recycling therefor focuses on key points within the circular economy of lithium-ion batteries, namely an environmentally friendly water-based electrode production, a cell design suitable for recycling and the separation and classification of the materials by use of a water-based semi-continuous process. Furthermore, in the purpose of sorting & tracing, fractionation and control, an innovative marker technology based on supra-particles is introduced. This highly interdisciplinary approach on the complete process chain of direct recycling in the principle of cradle-to-cradle is bundled and addressed in the publicly funded project IDcycLIB, presented herein, and is expected to have a direct impact on the growing EU battery production ecosystem.

17:30

Drinks Reception & Networking

Battery Recycling

Thursday 27 June 2024

DAY 2

09:00 am – 10:45 am

Technology and digitalisation

09:05 am – 09:25 am

Battery Passports for Europe: Potential value for industry, technical standards, and software demonstrator

Battery Passports are a breakthough innovation by the EU to advance productive, sustainable and circular battery value chains globally. The Battery Pass consortium set out to create the required guidance for affected companies to not only become compliant, but turn the new technology into a competitive advantage. The presentation will dive into results of the group that are published at Hannover Messe 2024.

09:25 am – 09:45 am

Advanced Robotics and AI for EV Battery Testing and Disassembly

In this presentation, we will delve into the innovative intersection of advanced robotics and artificial intelligence in the realm of electric vehicle (EV) battery management. We’ll begin by exploring the growing significance of EVs in our transition to sustainable transportation and the subsequent challenges posed by the lifecycle management of EV batteries. Our focus will then shift to how cutting-edge robotics and AI technologies are being leveraged to revolutionize the processes of EV battery testing, disassembly, and recycling. We’ll examine case studies and current research initiatives that highlight the efficiency, precision, and safety enhancements these technologies bring to battery handling. Key aspects of our discussion will include: Robotics in Precision Handling and Disassembly: How robotic systems are being designed for intricate tasks like battery disassembly, ensuring safety and efficiency. AI in Battery Health Monitoring and Testing: The role of AI in predictive analytics for battery health assessment and the automation of testing procedures. Challenges and Future Prospects: A critical analysis of the current challenges in integrating these technologies and a foresight into future advancements. The presentation aims to provide a comprehensive overview of this dynamic field, highlighting the potential of robotics and AI to transform EV battery management, and inviting discourse on future technological innovations and their environmental impact.

10:25 am – 10:55 am

Coffee Break

10:55 am – 11:55 am

Transportation and logistics

11:15 am – 11:55 am

Panel Discussion: How to efficiently manage the reverse logistics of EV batteries: Challenges, industry best practices and future developments

MODERATOR

PANELLISTS

11:55 pm – 12:55 pm

Lunch Break

12:55 pm – 13:35 pm

Rethinking Recycling Processes

13:15 pm – 13:55 pm

Panel Discussion: Sustainable Battery Recycling: Collaboratively chartering best practice of the global recycling industry

MODERATOR

PANELLISTS

Battery recycling is indispensable for a sustainable, circular battery value chain. It happens at scale and sustainably already today – but it can get better still. Industry best practice should be further enhanced while the rare ‘black sheep’ and incidents need further regulating and preventing. Building on the first of its kind analysis on the sustainability of global battery recycling https://www.systemiq.earth/advancing-sustainable-battery-recycling/, Systemiq is developing programs to address remaining challenges and create gold standards for sustainble battery recycling along 10 industry principles. Join us for a debate on how to further advance this global program to make battery recycling the best it can be.

13:55 pm – 14:15 pm

Pyro/Hydro Recycling of Li Ion Battery: Opportunities and Challenges

Recycling lithium-ion batteries (LIBs) conserves valuable resources, mitigates environmental impacts of vehicle electrification, and minimizes the risks linked to improper disposal. Recycling is an integral part of sustainable utilization of lithium-ion batteries and a circular economy. Four routes exist for LIB recycling, including Pyrometallurgy, Hydrometallurgy, Direct Recycling and Pyro/Hydro. Pyrometallurgical recycling routes use high-temperature processes to recover valuable metals, opposed to direct recycling processes which attempt to recover Cathode Active Materials without destruction of their chemical structures. Each recycling method attracts specific opportunities and risks that necessitate recognition for a tailored recycling flowsheet. In this talk, we will elucidate the opportunities in a Pyro/Hydro flowsheet, providing insights into a recycling strategy that is both economically viable and technically sound.

14:15 pm – 14:35 pm

Sustainable Solutions: Low-carbon footprint Bio-diluents for Lithium-ion Battery Recycling

The solvent extraction process is an important step in Lithium-ion Battery Recycling, as it allows for the recovery of valuable metals such as cobalt, nickel, and lithium. Over time, the diluents used in this process have evolved from kerosene to clean fluids to now bio-diluents – from waste/vegetable sources – that have been proposed as more environmentally friendly alternatives. In this paper, we provide an overview of the diluents in Lithium-ion Battery Recycling and define what bio-diluents are and how they differ from other types of diluents. We then examine the compatibility of bio-diluents in the hydrometallurgical flowsheets and their environmental impact compared to other types of diluents. Finally, we provide insights on whether bio-diluents can reduce Scope 3 emissions in Battery Recycling plants, which are indirect greenhouse gas emissions that occur across the value chain.

15:00 pm – 17:00 pm

Challenges Faced by the Battery Industry

15:00 pm – 15:10 pm

Current legislative challenges for battery production

15:10 pm – 15:20 pm

The challenges and impact of the Battery Regulation for the PRO

15:20 pm – 15:30 pm

The legal and operational challenges of the transport and collection of EV and portable batteries

15:30 pm – 15:40 pm

Battery recycling: the insurance industry’s perspective

Opening Keynote Presentations

This session will offer cross-industry perspectives on enabling a battery circular economy and highlight the challenges faced by European battery recycling in the gigafactory era. Additionally, we’ll explore the legislative impact on battery recycling, addressing challenges, impacts, and offering recommendations for navigating the regulatory environment.

CURRENT SPEAKERS INCLUDE:

Market Outlooks

Our speakers will analyse critical metal trading for lithium-ion battery production and the feasibility of a globally competitive recycling industry. The discussion will delve into global trading dynamics, focusing on lithium, cobalt, nickel, and manganese, while forecasting the EU battery recycling market outlook, and then address key challenges and strategic implications for the global market.

CURRENT SPEAKERS INCLUDE:

Industry Perspectives

This session will feature industry leaders sharing their perspectives and insights on current challenges within the battery recycling industry, along with strategies for effectively addressing them. Solutions include closed-loop recycling initiatives and advanced digital tools to optimise recycling operations, reduce the environmental footprint of electric mobility and support the transition towards a more circular and sustainable battery industry.

CURRENT SPEAKERS INCLUDE:

Second Life

This discussion will examine the advantages and challenges associated with a second life phase in the lifecycle of batteries. The speakers will discuss whether the postponement of recycling is justified, and identifying optimal scenarios for second life applications.

CURRENT SPEAKERS INCLUDE:

Research and Innovation

This session delves into accelerating innovation in the sector through the scaling up of technology, applying research breakthroughs, and fostering collaboration through R&D and strategic partnerships. Additionally, it explores the latest research, including circular battery design features, which examine an interdisciplinary approach across the complete process chain of direct recycling based on the principle of cradle-to-cradle.

CURRENT SPEAKERS INCLUDE:

Technology and digitalisation

The session on technology and digitalisation explore the latest innovations in battery management and recycling practices. Our Speakers will examine topics such as Battery Passports, Advanced Robotics and AI for EV Battery Testing and Disassembly, and the transformative impact of digitalisation, AI, and automation on the battery recycling industry.

CURRENT SPEAKERS INCLUDE:

Transportation and logistics

The session will cover two key aspects of battery logistics ensuring the safe transportation of batteries and optimising the reverse logistics. Topics include strategies for reliable battery assessment, safe packaging, cost-efficient transportation, and fast dismantling, as well as the role of collaborative efforts like the BatteReverse project in driving technological advancements and best practices.

CURRENT SPEAKERS INCLUDE:

Rethinking Recycling Processes

This session will cover the evolution of battery recycling practices, emphasizing strategies and standards that advance sustainability and circularity. Speakers will examine various topics including enhancing industry practices, exploring recycling methods (pyrometallurgy, hydrometallurgy, direct recycling, pyro/hydro), and highlighting the importance of solvent extraction processes.

CURRENT SPEAKERS INCLUDE:

Challenges Faced by the Battery Industry

This session will centre on the significant challenges within the battery circular economy and propose potential solutions. Topics will include current legislative hurdles for battery production, the legal and operational obstacles related to the transportation and collection of electric vehicle (EV) and portable batteries, and insights from the insurance industry on battery recycling.

CURRENT SPEAKERS INCLUDE:

Metal & Critical Raw Material Recycling

2 DAY CONFERENCE: Wednesday 26-27 June 2024

DAY 1

08:00 am – 09:00 am

Morning delegate Coffee & Networking

09:00 am – 11:00 am

Opening Keynote Presentations

09:00 am – 09:05 am

Opening Remarks

09:00 am – 09:05 am

Scrap is the new gold: Why every metal player needs a scrap sourcing strategy or how to access the urban mine

09:30 am – 09:55 am

Turning metal scrap into high quality products – overview of challenges, efficiencies, limits and solutions

With over 150 years of experience, SMS group has been a pioneer in scrap recycling. In today’s environmentally conscious era, we have become a leader in sustainable metal production, revolutionizing approaches to recycling. We specialize in processing various scrap types containing valuable metals including Iron, Ferro-alloys, Aluminum, Copper, as well as noble and precious metals. This presentation will provide insights into the current challenges and boundaries of recycling process concepts, along with strategies for green and clean scrap recycling.

09:55 am – 10:20 am

Social Sustainability legislation in metal sourcing

10:20 am – 11:00 am

Panel Discussion: Accelerating Responsible Metals Recycling

MODERATOR

PANELLISTS

Sharing learning from the Roundtable on the Responsible Recycling of Metals, this session focuses on the challenges and opportunities for driving environmental, labour and human rights, and ethical business improvements throughout the value chain. Speakers will explore legal drivers including for due diligence of supply chains and opportunities to enhance this process. They will also discuss the potential for alternative models to accelerate change in some of the higher-risk post-consumer parts of the value chain while helping secure supply of critical and other metals.

11:00 am – 11:30 am

Coffee Break

11:30 am – 12:35 pm

Regulation, Legislation & Compliance

11:30 am – 11:55 am

Presentation title

11:55 am – 12:35 pm

Panel Discussion: Evolving legislative landscape: Current regulations and future changes

MODERATOR

PANELLISTS

12:35 pm – 13:35 pm

Lunch Break

13:35 m – 14:40 pm

CRM Markets

13:35 pm –14:00 pm

Presentation title

14:40 pm – 15:10 pm

Coffee Break

15:10 pm – 17:10 pm

Automotive Metals Recycling

15:10 pm – 15:50 pm

Panel Discussion: End-of-Life Vehicle regulations impact on metals recycling

MODERATOR

PANELLISTS

15:50 pm – 16:15 pm

Automotive Circularity Platform – an enabler for car-to-car recycling

Novelis and thyssenkrupp Materials Services are developing a digital hub called the “Automotive Circularity Platform” (ACP), an open platform that will bring together all relevant stakeholders along the EoL automotive recycling value chain. Goal is to maximize quantity and quality of available automotive end-of-life material for reuse in automotive production. ACP is the enabler for full circularity in the industry, from car to car. An ecosystem with unprecedented collaboration between all stakeholders will play an essential role for the automotive industry to reach its climate targets. Presently, emissions from the internal combustion engine account for up to 80 percent of total greenhouse gas emitted over the course of a vehicle lifecycle. However, studies suggest that the rise in electric vehicles will shift the focus from tailpipe emissions to production emissions. By 2040 emissions from material production are expected to represent 60 percent of total automobile lifecycle emissions. Thus, the reduction of pollutants from tailpipes will become secondary to increasing supply chain and manufacturing efficiencies, as top targets for decarbonization. While closed-loop aluminium recycling of production scrap has become a best practice in the automotive industry in recent years, the loop at the end of a vehicle’s life has yet to be closed. Today End of Life scrap coming from the automotive industry is limited in quantity and quality. As the whole vehicle gets shredded without previous material-segregation via dismantling, the result is undefined low-quality mixed scrap. Even after sorting the scrap with state-of-the-art technologies, the quality does not meet standard alloy specifications and results into substantial losses (fines, car fluff, over-sorting, cross-contamination, …). Additionally, due to the limited quantity of pure automotive Aluminium scrap available, it usually gets mixed with other non-automotive Aluminium scrap (e.g., coming from the construction industry). This defeats the idea of full circularity. ACP enables car dismantlers (also called Authorized Treatment Facility) to dismantle the easy dismantlable parts (e.g. doors, hoods, trunks, bumpers, …) and separate them by material families when the car is still on their yard. This, by providing dismantling instruction specific to the car type and creating commercial incentives to perform the extra dismantling steps. By doing this they will create new and clearly separated streams of materials (wrought Aluminium, steel, glass, plastics, …). This will result in higher purity material of each stream compared to an “all together shredding”. On top of bringing higher quality of scrap on the market, ACP will also help car manufacturers in meeting the coming European ELV regulation and bring more transparency needed to proof the origin of circular material.

16:40 pm – 17:10 pm

Car2Car – Research Insights into closed loop Car Recycling

Car2Car is a funded research project focused on closed-loop recycling of End-of-Life Vehicles (ELVs). With 15 partners, the project aims to develop an efficient and sustainable recycling process for vehicles, focusing in particular on closed-loop return of high quality materials. Hilke Schaer, BMW, as head of the project consortium, will give an overview on the project framework and its first outcomes. One of the key achievements of Car2Car is the successful testing of advanced post-shredder treatment processes after the shredding campaign to extract metal scrap fractions from ELVs. The recycling campaign utilizes state-of-the-art sorting techniques to efficiently separate different types of metals from the shredded materials. Armin Emsermann, metal expert at BMW, will show how valuable metals such as steel, aluminum, and copper shall be recovered on a higher quality level to be reused in automotive production again. The Technical University of Munich (TUM), as one of the scientific project partners in Car2Car, has conducted a comprehensive analysis of the material flows and process steps involved in the recycling campaign. By aggregating the material flows, Dominik Reichert will present the potential to enhance ELV recycling, remaining material quality and closing material loops for metals within the automotive industry.

17:10 pm

Closing Remarks

17:30 pm

Drinks Reception & Networking

Metal & Critical Raw Material Recycling

Thursday 27 June 2024

DAY 2

09:00 am – 11:00 am

Enhancing Circular Strategies

09:00 am – 09:05 am

Opening remarks

09:05 am – 09:30 am

The limitations of end-of-life metals recycling and its implications for the circular economy of metals

The acceleration of the energy transition will lead to rapidly increasing demand for metals. Increasing the recycling of metals reaching their end-of-life (EoL) is a vital circular economy approach to meet the growing demand for metals and reduce reliance on mining. However, a recent study on copper recycling shows that recycling strategies will at most only be able to supply 50 % of the total copper demand by 2050. Thus, primary copper extraction is expected to rise significantly until at least 2040 and primary production of copper in 2050 will with a very high likelihood still be above 2020 production levels. Similar dynamics can be observed for many other critical minerals. The session will focus on the results from the study, before presenting an argument that calls for a new way of framing the circular economy conversation, which acknowledges that recycling is only one of the various circular economy strategies that are needed to reduce primary metal extraction. The presentation will then emphasise the need for alternative circular economy strategies beyond recycling, such as demand reduction, mitigating the harmful impacts of primary metal production and applying circular economy principles in the mining sector.

09:30 am – 09:55 am

Opportunities and limits of recycling in the context of the circular economy: Framework conditions, requirements, and recommendations for action

09:55 am – 10:20 am

Presentation title

10:20 am – 11:00 am

Panel Discussion: Creating the sustainable and robust supply chains needed for the energy Transition

MODERATOR

PANELLISTS

11:00 am – 11:30 am

Coffee Break

11:30 am – 12:20 pm

Research and Innovation

11:55 am – 12:20 pm

Multi-critical Assessment of the PEM Fuel Cell Recycling

In the course of the energy transition, fuel cell applications in the transport sector become more and more mature. This development requires circular economy options to recover the material content such as precious metals as well as further strategies such as re-use and remanufacturing. In the past, catalyst materials from fuel cells such as Platinum and Ruthenium were recovered in pyrometallurgical processes. However, pyrometallurgical recycling of fuel cells produces highly toxic fluorine compounds from the fluorinated Nafion membrane, which means that large-scale implementation requires very complex machinery setups and off-gas cleaning. To date, there are no industrially efficient recycling processes that adequately separate the polymer membranes prior to melt processing and thus eliminate the risk of hydrogen fluoride formation in the melting process. In addition, ignoble metals such as steel or aluminum are largely lost in the process. Within the project “BReCycle”, experts from Fraunhofer IWKS, Electrocycling, Mairec, Proton Motor and KLEIN Anlagenbau developed a sustainable process for the reprocessing of fuel cells, generating high-quality material fractions, in particular from the electrode coating and the polymer membrane. This presentation presents a comprehensive assessment of these recycling chains from an environmental and economic perspective. The Multi-property Lifecycle Analysis Tool developed by Fraunhofer IWKS was utilized for a multi-critical evaluation. Several scenarios were built to the show the key factors of the processes and the environmental and economic potential of them.

12:20 pm – 13:20 pm

Lunch Break

13:20 pm – 15:00 pm

Processes and technology

13:20 pm – 13:45 pm

Off-Gas Cleaning Plants for E-Scrap and Battery Recycling Furnaces

Pyrometallurgical processes are a step in the value chain to extract copper and other precious metals from e-waste, computer scrap or the recycling process of used batteries for the ulterior recovery of valuable raw materials. In this way, an important contribution to the circular economy, a more sustainable electrification and the energy transition is made. For these high-temperature recycling processes an off-gas treatment is required to ensure an environmentally clean process since these off-gases often contain very high loads of hydrofluoric acid, hydrochloric acid, hydrobromic acid and bromine as compared to other pyrometallurgical off-gases. Further, some processes may even carry high mercury loads. For environmental compliance with specific clean gas requirements, multi-stage gas cleaning trains and advanced materials of construction may become necessary. In this presentation, GEA discusses the different treatments of these off-gases as well as key performance values.

13:45 pm – 14:10 pm

High Efficiency Recycling of Ni, Mo And Co from Waste Catalysts

The end-of-life quantity of catalysts used to desulphurised crude oil is 150kt/y worldwide. They are both hazardous toxic wastes classified as CMR (carcinogenic, mutagenic, reprotoxic) and a valuable source of high value metallic elements such as Ni, Co, Mo, and V. Erasteel developed an innovative process to recycle this waste in ferroalloys such as FeNi, FeNiMo or FeCoMo that are used in stainless steel or high speed steel industries. This process is based on pyrometallurgical treatments instead of the most common leaching processes with various agents. The challenges are (i) to get a recycling rate of metallic elements higher than 90%, (ii) to value the by products such as slags, (iii) to trap and treat any toxic gas such as SO2, (iv) to filter any dust that is often rich in Mo and recycle it. The objective is to transform all incoming waste in valuable materials. First step consists in desulfurizing in a roasting furnace while trapping the SO2 with sodium carbonate, filtering solid dust that is recycled and oxidizing metallic elements. Second step consists in reducing these oxides in an immerged electrode furnace together with iron. Last step before casting, consists in purification of the liquid metallic phase and to trap elements such as phosphorous in a slag. Environmental constraints are fulfilled with specific process so that no final waste remains to be landfilled. The life cycle assessment (LCA) has been certified through an EPD. Result of calculation show that the CO2 emission of the recycled FeNi is reduced by 82% compared to FeNi from primary extraction.

14:10 pm – 14:35 pm

Enhance noble metal filtration process safety and flexibility with disposable cyclic cake filters

Noble metals play an important role in modern industrial processes, being used as catalysts in various applications such as hydrogenation reactions for the synthesis of pharmaceuticals and fine chemicals, or green chemistry and photocatalysis. Recycling of noble metal catalysts is typically achieved via filtration and has historically been done with filters that need servicing to exchange filter media. As a result, operators have periodically been getting exposed to metallic salts having well established sensitizing properties, causing allergic reactions upon skin contact. Moreover, the equipment used so far has typically been very large in size, taking up a lot of production space, lowering the flexibility, and incurring exorbitantly high CapEx. In this presentation, it will be elucidated how disposable cyclic cake filters can overcome some of the limitations and risks of conventional filtration technologies that have been the norm so far. It will be demonstrated how using enclosed disposable filter bags minimizes operator exposure to dangerous catalysts. Their compact size allows for transportation to safe decontamination zones where filter bags can be exchanged, all the while keeping dangerous materials contained. Another advantage of their small size, in tandem with being usable in parallel or series, is that a totally flexible plant design becomes possible. Lastly, disposable filters can greatly reduce the CapEx, not only due to their reduced size but also them consisting exclusively of plastic, thus eliminating the need to apply expensive coatings to stainless steel equipment.

14:35 pm

Closing Remarks

Opening Keynote Presentations

In a series of keynote presentations, our expert speakers will highlight the growing significance of scrap sourcing strategies for metal players, emphasising how scrap contributes to decarbonizing metals production in sectors like steel, battery materials, and aluminium. Additionally, speakers will also discuss the development of resilient critical raw material strategies and explore legal developments related to environmental, social, and governance (ESG) considerations in CRM sourcing. The session will conclude with a panel discussion on responsible recycling practices.

CURRENT SPEAKERS INCLUDE:

CRM Markets

This session will examine the outlook of primary and secondary markets for critical raw materials, encompassing rare earths and platinum group metals, and the factors influencing them. The session will conclude with a discussion on strategies for activating the circular economy of rare earth elements (REE) to address the growing demand.

CURRENT SPEAKERS INCLUDE:

Automotive Metals Recycling

A session featuring effective strategies for recovering metals from end-of-life vehicles (ELVs) and activating the vehicular circular economy. Topics include the impact of End of Life Vehicle regulations on automotive metals recyclers, stakeholder collaboration along the ELV recycling value chain, maximising the quantity and quality of available automotive end-of-life material for reuse in automotive production, and innovative projects with OEMs to facilitate the reuse of automotive metals.

CURRENT SPEAKERS INCLUDE:

Enhancing Circular Strategies

A session addressing the opportunities and challenges of recycling within the context of the circular economy, expressing the need for alternative circular economy strategies beyond recycling to reduce reliance on primary metal extraction. Our speakers will discuss framework conditions, requirements, and recommendations for enhancing recycling practices. Concluding the session, we will feature a discussion on creating the sustainable and robust supply chains needed for the energy transition.

CURRENT SPEAKERS INCLUDE:

Research and Innovation

This session will delve into the latest research and innovations in critical raw material and precious metals recovery, including converting waste lead oxides into upcycled oxides with higher energy density. Other innovations highlighted will be the conversion of waste silver into nano-cubic particles for hydrogen synthesis catalysts, as well as sustainable processes for reprocessing fuel cells to generate high-quality material fractions.

CURRENT SPEAKERS INCLUDE:

Processes and Technology

This session will showcase innovative processes and technologies designed to tackle industry-specific challenges, insights into the current challenges and boundaries of recycling process concepts. Key topics include the critical role of sorting processes, gas cleaning to ensure environmental compliance, innovative approaches to recover waste catalysts, and novel filtration systems.

CURRENT SPEAKERS INCLUDE:

FREE EXPO PASS

REGISTER FOR THE CONFERENCE